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Volvo Motor Penta D1-30 D1-20 D1-30 D2-40 Manual

Volvo Motor Penta D1-30 D1-20 D1-30 D2-40 Manual

ByUpdater Inc

Safety information 3 General information 6 About this Workshop Manual 6 Spare parts 6 Certified engines 6 Repair instructions 7 Our common responsibility 7 Torque 7 Torque-angle tightening 8 Lock nuts 8 Strength classes 8 Sealant 8 Safety rules for fluorocarbon rubber 9 Special tools 10 Design and function Group 21 Short block Engine, general 12 Engine block 16 Cylinder head 16 Crankshaft 17 Timing gear 18 Crankcase breather 18 Group 22 Lubrication system Lubrication oil system 19 Oil valves 20 Oil pump 20 Oil filter 20 Group 23 Fuel system Fuel system 21 Injection pump 22 Centrifugal regulator 22 Injectors 22 Fuel filter 23 Feed pump 23 Group 26 Cooling system Cooling system 24 Thermostat 25 Heat exchanger 25 Sea water pump 25 Coolant pump 25 Group 30 Electrical system Electrical system 26 Alternator 27 Starter motor 27 Distribution box 27 Electrical components 28 Repair instructions When working with chemicals, fuel and lubricating oil 29 Before working in a boat 29 Before lifting the engine 29 Condition test, engine 30 Compression test 30 Actions after lifting the engine 30 Cooling system, draining 31 Engine oil, draining/changing 31 Engine fixture, fixing 32 Group 21 Short block Short block, disassembly 33 Inspection, component change, overhaul and assembly of the short block engine 37-53 Inspecting the engine block 37 Inspecting the cylinder head 38 Changing the valve seats 38 Grinding of valve and valve seats 39 Checking the valve guides 40 Renovating the rocker arm mechanism 41 Inspecting the crankshaft 42 Inspection of the and crankshaft bushing and crankshaft journal 42 Inspection of main and big end bearings. 42 Checking the big end bearing clearance: 43 Piston ring inspection and fits 44 Inspection and measurement of piston and cylinder bore. 44 Inspecting the con rod 45 Changing the gudgeon pin bushing 45 Assembling the piston, piston rings and con rod. 46 Camshafts and valve lifters, inspection 47 Measuring the camshaft 47 Installing the crankshaft 49 Installing the piston in the cylinder and the oil pan 50 Installing the timing gear and injection pump 51 Flank clearance, checking 52 Measuring the piston height, installing the cylinder head and other assembly 53 Continued on next page Cylinder head, removal 56 Valves, removing 58 Valves, installation 58 Cylinder head, installation 59 Timing gear, removing 61 Timing gear, installation 64 Pistons, removal 67 Big end bearing, change 68 Pistons, c

Details

Publication Date
Jun 15, 2023
Language
English
ISBN
9781387619429
Category
Engineering
Copyright
All Rights Reserved - Standard Copyright License
Contributors
Compiled by: Updater Inc

Specifications

Format
EPUB

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